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Why is the cost of plastic toolboxes low

Source:www.takisawa-sh.com      Release date: 2025-06-23
The reason why plastic toolboxes are considered low-cost is mainly related to various factors such as material characteristics, production processes, durability, and application scenarios. The specific reasons are as follows: 1、 Low cost of raw materials Low price of plastic raw materials: The main raw materials for plastics are petroleum derivatives (such as polyethylene, polypropylene,
       The reason why plastic toolboxes are considered low-cost is mainly related to various factors such as material characteristics, production processes, durability, and application scenarios. The specific reasons are as follows:
1、 Low cost of raw materials
       Low price of plastic raw materials: The main raw materials for plastics are petroleum derivatives (such as polyethylene, polypropylene, etc.), and compared to metals (such as steel, aluminum alloys) or wood, the market price of plastic raw materials is usually lower. Especially under large-scale industrial production, the procurement cost of plastic particles can be further reduced.
      High utilization rate of raw materials: Plastic can be melted and molded, and waste materials (such as scraps) can be recycled and reused, reducing the rate of raw material loss. The cost of recycling cutting waste in metal processing is relatively high, while wood is limited by natural materials and has a lower utilization rate.
2、 The production process is simple and efficient
      Low cost molding process: Plastic toolboxes often use injection molding technology, which only requires injecting molten plastic into the mold and cooling it to form. The process is simple and the equipment investment is relatively low. In contrast, metal toolboxes require multiple processes such as stamping, welding, and polishing, with complex equipment and higher energy consumption.
      High production efficiency: Injection molding machines can achieve automated continuous production, with short single mode molding time (usually seconds to minutes), large production capacity, and low labor costs. However, the welding, assembly, and other processes of metal toolboxes require more manual operations, resulting in lower efficiency.
3、 Lightweight reduces transportation and storage costs
      Lightweight and low transportation costs: Plastic has a much lower density than metal (such as steel, which has a density about 5-8 times that of plastic). For toolboxes of the same volume, plastic material is lighter, which can reduce logistics costs during transportation (such as the advantage of calculating shipping costs by weight).
      Low storage and handling costs: Lightweight design makes plastic toolboxes easier to handle, without the need for additional equipment (such as forklifts), and can be operated manually; At the same time, stacking storage requires lower load-bearing capacity for storage shelves, reducing the cost of storage facilities.
4、 Balancing maintenance and durability costs
      Strong corrosion resistance and low maintenance cost: Plastic is not easy to rust and is resistant to acid and alkali. When used in humid or corrosive environments, it does not require regular painting or rust prevention treatment like metal toolboxes, reducing maintenance costs.
      The service life meets basic requirements: Although the strength and impact resistance of plastic are slightly lower than those of metal, for daily household use, lightweight tool storage and other scenarios, the durability of plastic toolboxes is sufficient (such as anti drop, anti wear), and the cost-effectiveness is high. If used in heavy industrial scenarios, although metal toolboxes are more durable, their cost is also higher.
5、 Low cost implementation of design and functionality
      Low cost of mold customization: The mold structure of plastic toolboxes is relatively simple (such as integrated molding design), and the customization cost is lower than that of stamping or die-casting molds for metal toolboxes. It is especially suitable for small batch customization or diversified design (such as multi grid layering, transparent windows, etc.).
      Low cost of functional integration: Plastic can be directly molded into integrated structures such as buckles, handles, and locks through injection molding, without the need for additional assembly of metal parts, reducing the cost of component procurement and assembly.
6、 Environmental protection and recycling cost advantages
      Low recycling cost: Waste plastic toolboxes can be recycled into plastic particles through crushing, melting, and regeneration. The recycling process is simple and the cost is lower than the melting and regeneration of metal waste (metal requires impurity removal, high-temperature melting, and higher energy consumption).
      Low cost of environmental compliance: The emissions of pollutants (such as waste gas and wastewater) during the plastic production process are relatively less compared to metal smelting, and companies invest less in environmental compliance (such as sewage treatment and waste gas purification).
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